Brunnendeckel/Sensorbox-Deckel.scad

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$fn = 100; // Auflösung
// Gewinde
//Distance between flats for the hex nut
nut_diameter = 30;
//Height of the nut
nut_height = 13;
//Outer diameter of the bolt thread to match (usually set about 1mm larger than bolt diameter to allow easy fit - adjust to personal preferences)
nut_thread_outer_diameter = 24;
//Thread step or Pitch (2mm works well for most applications ref. ISO262: M3=0.5,M4=0.7,M5=0.8,M6=1,M8=1.25,M10=1.5)
nut_thread_step = 2.3;
//Step shape degrees (45 degrees is optimised for most printers ref. ISO262: 30 degrees)
nut_step_shape_degrees = 50;
//Wing radius ratio. The proportional radius of the wing on the wing nut compared to the nut height value (default = 1)
wing_ratio = 1;
wing_radius=wing_ratio * nut_height;
//Number of facets for hex head type or nut. Default is 6 for standard hex head and nut
facets = 30;
//Resolution (lower values for higher resolution, but may slow rendering)
resolution = 0.5;
nut_resolution = resolution;
difference() {
translate([-20,-20,0])cube([40,40,4]);;
translate([0,0,-0.05])cylinder(d=6,h=4.1);
translate([15.5,15.5,-0.05])cylinder(d=5,h=4.1);
translate([-15.5,15.5,-0.05])cylinder(d=5,h=4.1);
translate([-15.5,-15.5,-0.05])cylinder(d=5,h=4.1);
translate([15.5,-15.5,-0.05])cylinder(d=5,h=4.1);
}
hex_nut(nut_diameter,nut_height,nut_thread_step,nut_step_shape_degrees,nut_thread_outer_diameter,nut_resolution);
// Module für Gewinde
module phillips_base()
{
linear_extrude(slot_width)polygon(points=[[0,0],[(drive_diameter-slot_width)/2,9/5*(drive_diameter-slot_width)/2],[(drive_diameter+slot_width)/2,9/5*(drive_diameter-slot_width)/2],[drive_diameter,0]]);
translate([(drive_diameter-slot_width)/2,0,(drive_diameter+slot_width)/2])rotate([0,90,0])linear_extrude(slot_width)polygon(points=[[0,0],[(drive_diameter-slot_width)/2,9/5*(drive_diameter-slot_width)/2],[(drive_diameter+slot_width)/2,9/5*(drive_diameter-slot_width)/2],[drive_diameter,0]]);
}
module phillips_fillet()
{
union()
{
translate([-(drive_diameter-slot_width)/2-(slot_width/2),slot_width/2,0])rotate([90,0,0])phillips_base();
translate([0,0,9/5*(drive_diameter-slot_width)/2])union()
{
inner_curve();
rotate([0,0,90])inner_curve();
rotate([0,0,180])inner_curve();
rotate([0,0,270])inner_curve();
}
}
}
module inner_curve()
{
translate([slot_width/2,-slot_width/2,0])rotate([0,90,0])linear_fillet(9/5*(drive_diameter-slot_width)/2,drive_diameter/10);
}
//basic 2d profile used for fillet shape
module profile(radius)
{
difference()
{
square(radius);
circle(r=radius);
}
}
//linear fillet for use along straight edges
module linear_fillet(length,profile_radius)
{
translate([0,-profile_radius,profile_radius])rotate([0,90,0])linear_extrude(height=length,convexity=10)profile(profile_radius);
}
module phillips_drive()
{
intersection()
{
phillips_fillet();
cylinder(9/5*(drive_diameter-slot_width)/2,drive_diameter/2+(slot_width/2),slot_width/2);
}
}
module socket_screw(od,st,lf0,lt,rs,cs,df,hg,ntl,ntd)
{
ntr=od/2-(st/2)*cos(lf0)/sin(lf0);
$fn=60;
difference()
{
union()
{
if (head_type=="socket")
{
socket_head(hg,df);
}
if (head_type=="button")
{
button_head(hg,df);
}
if (head_type=="countersunk")
{
countersunk_head(hg,df);
}
translate([0,0,hg])
if ( ntl == 0 )
{
cylinder(h=0.01, r=ntr, center=true);
}
else
{
if ( ntd == -1 )
{
cylinder(h=ntl+0.01, r=ntr, $fn=floor(od*PI/rs), center=false);
}
else if ( ntd == 0 )
{
union()
{
cylinder(h=ntl-st/2,r=od/2, $fn=floor(od*PI/rs), center=false);
translate([0,0,ntl-st/2])
cylinder(h=st/2,
r1=od/2, r2=ntr,
$fn=floor(od*PI/rs), center=false);
}
}
else
{
cylinder(h=ntl, r=ntd/2, $fn=ntd*PI/rs, center=false);
}
}
translate([0,0,ntl+hg]) screw_thread(od,st,lf0,lt,rs,cs);
}
//create opening for specific drive type
if (drive_type=="socket")
{
cylinder(r=drive_diameter/2,h=socket_depth,$fn=socket_facets); //socket
#translate([0,0,socket_depth])cylinder(r1=drive_diameter/2,r2=0,h=drive_diameter/3,$fn=socket_facets); //socket tapers at base to allow printing without bridging and improve socket grip
}
else
{
if (drive_type=="phillips")
{
translate([0,0,-0.001])phillips_drive();
}
else //slot
{
translate([-(drive_diameter)/2,slot_width/2,-0.001])rotate([90,0,0])cube([drive_diameter,slot_depth,slot_width]);
}
}
}
}
module socket_head(hg,df)
{
texture_points=2*PI*(head_diameter/2);
texture_offset=head_diameter/18;
texture_radius=head_diameter/24;
rd0=df/2/sin(60);
x0=0; x1=df/2; x2=x1+hg/2;
y0=0; y1=hg/2; y2=hg;
intersection()
{
cylinder(h=hg, r=rd0, $fn=60, center=false);
rotate_extrude(convexity=10, $fn=6*round(df*PI/6/0.5))
polygon([ [x0,y0],[x1,y0],[x2,y1],[x1,y2],[x0,y2] ]);
}
if (texture=="include") //add texture to socket head. Adjust texture density and size using texture variables above
{
for (i= [1:texture_points])
{
translate([cos(360/texture_points*i)*(head_diameter/2+texture_offset), sin(360/texture_points*i)*(head_diameter/2+texture_offset), 1 ])
rotate([0,0,360/texture_points*i])cylinder(r=texture_radius,h=head_height*0.6,$fn=3);
}
}
}
module button_head(hg,df)
{
rd0=df/2/sin(60);
x0=0; x1=df/2; x2=x1+hg/2;
y0=0; y1=hg/2; y2=hg;
intersection()
{
cylinder(h=hg, r1=drive_diameter/2 + 1, r2=rd0, $fn=60, center=false);
rotate_extrude(convexity=10, $fn=6*round(df*PI/6/0.5))
polygon([ [x0,y0],[x1,y0],[x2,y1],[x1,y2],[x0,y2] ]);
}
}
module countersunk_head(hg,df)
{
rd0=df/2/sin(60);
x0=0; x1=df/2; x2=x1+hg/2;
y0=0; y1=hg/2; y2=hg;
intersection()
{
cylinder(h=hg, r1=rd0, r2=thread_outer_diameter/2-0.5, $fn=60, center=false);
rotate_extrude(convexity=10, $fn=6*round(df*PI/6/0.5))
polygon([ [x0,y0],[x1,y0],[x2,y1],[x1,y2],[x0,y2] ]);
}
}
/* Library included below to allow customizer functionality
*
* polyScrewThread_r1.scad by aubenc @ Thingiverse
*
* Modified by mike_mattala @ Thingiverse 1/1/2017 to remove deprecated assign
*
* This script contains the library modules that can be used to generate
* threaded rods, screws and nuts.
*
* http://www.thingiverse.com/thing:8796
*
* CC Public Domain
*/
module screw_thread(od,st,lf0,lt,rs,cs)
{
or=od/2;
ir=or-st/2*cos(lf0)/sin(lf0);
pf=2*PI*or;
sn=floor(pf/rs);
lfxy=360/sn;
ttn=round(lt/st+1);
zt=st/sn;
intersection()
{
if (cs >= -1)
{
thread_shape(cs,lt,or,ir,sn,st);
}
full_thread(ttn,st,sn,zt,lfxy,or,ir);
}
}
module hex_nut(df,hg,sth,clf,cod,crs)
{
difference()
{
hex_head(hg,df);
hex_countersink_ends(sth/2,cod,clf,crs,hg);
screw_thread(cod,sth,clf,hg,crs,-2);
}
}
module hex_screw(od,st,lf0,lt,rs,cs,df,hg,ntl,ntd)
{
ntr=od/2-(st/2)*cos(lf0)/sin(lf0);
union()
{
hex_head(hg,df);
translate([0,0,hg])
if ( ntl == 0 )
{
cylinder(h=0.01, r=ntr, center=true);
}
else
{
if ( ntd == -1 )
{
cylinder(h=ntl+0.01, r=ntr, $fn=floor(od*PI/rs), center=false);
}
else if ( ntd == 0 )
{
union()
{
cylinder(h=ntl-st/2,
r=od/2, $fn=floor(od*PI/rs), center=false);
translate([0,0,ntl-st/2])
cylinder(h=st/2,
r1=od/2, r2=ntr,
$fn=floor(od*PI/rs), center=false);
}
}
else
{
cylinder(h=ntl, r=ntd/2, $fn=ntd*PI/rs, center=false);
}
}
translate([0,0,ntl+hg]) screw_thread(od,st,lf0,lt,rs,cs);
}
}
module hex_screw_0(od,st,lf0,lt,rs,cs,df,hg,ntl,ntd)
{
ntr=od/2-(st/2)*cos(lf0)/sin(lf0);
union()
{
hex_head_0(hg,df);
translate([0,0,hg])
if ( ntl == 0 )
{
cylinder(h=0.01, r=ntr, center=true);
}
else
{
if ( ntd == -1 )
{
cylinder(h=ntl+0.01, r=ntr, $fn=floor(od*PI/rs), center=false);
}
else if ( ntd == 0 )
{
union()
{
cylinder(h=ntl-st/2,
r=od/2, $fn=floor(od*PI/rs), center=false);
translate([0,0,ntl-st/2])
cylinder(h=st/2,
r1=od/2, r2=ntr,
$fn=floor(od*PI/rs), center=false);
}
}
else
{
cylinder(h=ntl, r=ntd/2, $fn=ntd*PI/rs, center=false);
}
}
translate([0,0,ntl+hg]) screw_thread(od,st,lf0,lt,rs,cs);
}
}
module thread_shape(cs,lt,or,ir,sn,st)
{
if ( cs == 0 )
{
cylinder(h=lt, r=or, $fn=sn, center=false);
}
else
{
union()
{
translate([0,0,st/2])
cylinder(h=lt-st+0.005, r=or, $fn=sn, center=false);
if ( cs == -1 || cs == 2 )
{
cylinder(h=st/2, r1=ir, r2=or, $fn=sn, center=false);
}
else
{
cylinder(h=st/2, r=or, $fn=sn, center=false);
}
translate([0,0,lt-st/2])
if ( cs == 1 || cs == 2 )
{
cylinder(h=st/2, r1=or, r2=ir, $fn=sn, center=false);
}
else
{
cylinder(h=st/2, r=or, $fn=sn, center=false);
}
}
}
}
module full_thread(ttn,st,sn,zt,lfxy,or,ir)
{
if(ir >= 0.2)
{
for(i=[0:ttn-1])
{
for(j=[0:sn-1])
{
pt = [[0,0,i*st-st],
[ir*cos(j*lfxy), ir*sin(j*lfxy), i*st+j*zt-st ],
[ir*cos((j+1)*lfxy), ir*sin((j+1)*lfxy), i*st+(j+1)*zt-st ],
[0,0,i*st],
[or*cos(j*lfxy), or*sin(j*lfxy), i*st+j*zt-st/2 ],
[or*cos((j+1)*lfxy), or*sin((j+1)*lfxy), i*st+(j+1)*zt-st/2 ],
[ir*cos(j*lfxy), ir*sin(j*lfxy), i*st+j*zt ],
[ir*cos((j+1)*lfxy), ir*sin((j+1)*lfxy), i*st+(j+1)*zt ],
[0,0,i*st+st]];
polyhedron(points=pt,faces=[[1,0,3],[1,3,6],[6,3,8],[1,6,4], //changed triangles to faces (to be deprecated)
[0,1,2],[1,4,2],[2,4,5],[5,4,6],[5,6,7],[7,6,8],
[7,8,3],[0,2,3],[3,2,7],[7,2,5] ]);
}
}
}
else
{
echo("Step Degrees too agresive, the thread will not be made!!");
echo("Try to increase de value for the degrees and/or...");
echo(" decrease the pitch value and/or...");
echo(" increase the outer diameter value.");
}
}
module hex_head(hg,df)
{
rd0=df/2/sin(60);
x0=0; x1=df/2; x2=x1+hg/2;
y0=0; y1=hg/2; y2=hg;
intersection()
{
cylinder(h=hg, r=rd0, $fn=facets, center=false);
rotate_extrude(convexity=10, $fn=6*round(df*PI/6/0.5))
polygon([ [x0,y0],[x1,y0],[x2,y1],[x1,y2],[x0,y2] ]);
}
}
module hex_head_0(hg,df)
{
cylinder(h=hg, r=df/2/sin(60), $fn=6, center=false);
}
module hex_countersink_ends(chg,cod,clf,crs,hg)
{
translate([0,0,-0.1])
cylinder(h=chg+0.01,
r1=cod/2,
r2=cod/2-(chg+0.1)*cos(clf)/sin(clf),
$fn=floor(cod*PI/crs), center=false);
translate([0,0,hg-chg+0.1])
cylinder(h=chg+0.01,
r1=cod/2-(chg+0.1)*cos(clf)/sin(clf),
r2=cod/2,
$fn=floor(cod*PI/crs), center=false);
}